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Case study · Comms rooms · W4

Comms-room cooling refit, 3 units, 6 circuits.

A west-London facilities-management contract. Three multi-circuit refrigeration units in a building services plant room. R407C top-ups, HP switch replacements, filter dryer renewals and a compressor swap on Unit 2 carried out over a multi-month programme.

SectorFacilities management · data / comms
Postcode areaW4 (Chiswick)
Kit3× multi-circuit refrigeration units (Circuit A + B each)
RefrigerantR407C (5.2–5.6 kg per circuit)
DurationMulti-visit · spanning months
Lead engineerStewat Rogers (F-Gas / REFCOM)

The problem

A west London FM contract had three multi-circuit refrigeration units serving a building services plant room. Unit 1 Circuit A had been flagged for an intermittent fault by the BMS. Unit 2 Circuit A had stopped cooling entirely. Unit 3 was running but the customer wanted a preventative inspection before the next quarter's review.

Filters across all three units hadn't been changed since February 2019.

What we did

Unit 1, Circuit A: HP switch + recharge

Pressure tested the circuit. Identified a leak at the HP (high-pressure) switch. Faulty HP switch was replaced. Circuit was evacuated and recharged with 5.5 kg of R407C. Tested operation; system running correctly.

Unit 1, Circuit B: recharge + filter dryer issue identified

Pressure tested; no leaks found. Evacuated and recharged with 5.6 kg of R407C. However the filter dryer was found to be blocked. Refrigerant scheduled for recovery so a new filter dryer can be fitted on a return visit.

Unit 2, Circuit A: full compressor replacement

Found with no refrigerant in the system and a faulty compressor. Faulty compressor unsweated and removed. New compressor supplied and fitted, along with a new filter dryer, crankcase heater and fan speed controller. Pressure tested; no leaks. Evacuated and recharged with 5.2 kg of R407C. System running correctly.

Unit 2, Circuit B: scheduled return required

Circuit has a failed compressor. Requires replacement compressor, contactor and filter dryer. Parts on order; return visit scheduled.

Unit 3: ongoing

Crankcase heater required as the spare was used on Unit 2 during the previous repairs. Parts on order.

Notes for the customer

Have refrigeration kit that needs the same attention?

Multi-site comms rooms, restaurant kitchens, walk-in coolers. Book a survey or join the PPM programme.

Request a survey

Have commercial refrigeration kit that needs a proper look?

Multi-site portfolios welcome. Quarterly or biannual PPM. F-Gas certified. London + south east.

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